You can say that it's possibly one of my most-planned modification process, given the stages I planned and went through before ending so far. On the other than, it can be perceived as my typical Singapore kia-see-ism (n – state of afraiding to die) in act, wanting to make sure that everything is in order or validated before making the next move.
To be honest, I started just wanting to replace my peeling stock shift knob with a new one, and I accomplish that desire by replacing it with a Momo's automatic shift knob. Very soon, I realised it need not end there, as I can replace the entire chrome shift cover with something refreshing. But the process, through some IM (Instant messenging) correspondence with vwvortex's FEEL, seems complicated, and I want to be absolutely sure about my ability to execute it before embarking on the modification itself. Obviously, I am 'kia-see' as I don't wish my investment (of buying a replacement shift boot) to waste. But most importantly, I want to make sure I can do it myself, although I know that I can easily pay some shop and had it done professionally.
Hence, my assessment on the complexity of removing the shift console, prior to placing an order with hillsideimports for an Volkswagen OEM Sports edition shift boot (p/n: 1 J0 711 113 CD NEZ).
Before placing an order for the shift boot, one may be interested to know there exists a few variants of VW OEM shift boot that he can choose from. It's a matter of individual style preference, not so much of fitment choice :-
- The 20th Anniversary shift boot has a brushed aluminium shift frame (or commonly known as ring ) and red-stitched black leather boot;
- The R32 shift boot also has a brushed aluminium ring, and a white stiched black leather boot. (I believe you can opt for black-stitched one as well)
- The Original Sports edition shift boot, has a chrome ring, with black-stitched black leather boot.
I chose the chrome variant one, not exactly because I love chrome trimming, but because the brushed aluminium style will be a mis-match to my current interior trimming.
STEP by STEP
1. Remove the gasket if you have not done. Follow the link for a reference of step-by-step on gasket removal how-to
2. If you have just removed your gasket, and have not put back the shift console, take the opportunity to remove the shift guider as indicated by the red arrow. If you manage to remove the guider, then you may skip step 6.
Next, focus on the shift boot.
3. Flip the boot, so that you see the bottom of the shift knob, with the ring bracket that holds the leather to the knob. Slip out the metal ring fastener.



Removing the knob from the shift boot
4. With the help of a plier and exerting abit of force, pull out the ring bracket. The shift knob is now freed from the leather boot, and I can then proceed with putting my aftermarket knob to this leather boot.
Note Step 4 is unnecessary, if you prefer to cut off the leather boot around the edge of the shift knob. That is definitely the quickest and easiest way to remove the knob away from the boot, but I prefer to remove with minimal damage.
5. Slip the shift knob chrome ring and Momo's bottom chrome cap back into the boot, as shown. I used some adhesive tape to secure the ring to the boot, and as the chrome cap is “dropped” into the ring, I also used a strong adhesive tape to ensure it doesn't slip off from the ring easily.
Now, the next step is necessary if you choose not to remove the shift guide, just as I have not. If you have done, as per step 1, then skip step 6, and go straight to step 7.


The underside of the shift frame, the left side is one with the tabs cut-off, the right is with the tabs intact
The diagram shows the bottom of the shift boot frame. There are clips on each side of the frame, in order to clip onto the shift console firmly. Notice that at the rear side of the shift boot, there are 3 tabs, at the position indicated by the red arrows. These tabs are meant to secure the shift boot to the frame. These tabs interfere with the shift guide, and prevents the frame from inserted completely into the shift console properly.
6. Use a cutter, and cut off these tabs. The picture on the left shows the trimed shift frame without the tabs. The cutting is pretty easy since the tabs are made of plastic[/i]). Cutting of the tabs does not compromise the fitment of the shift boot to the console. Neither does it result in loose leather boot on the frame. So cut it with a piece of mind!
If you have not cut the tabs as per described in step 6, and you have not removed the shift guider, you will find that your shift boot pops out alittle at the rear.
With the shift knob removed,


Inserting the frame into the console
7. Slot the shift boot over the shift shaft, and slide in the shift frame forward, and under the shift console. Insert the frame completely by pushing it down into the console.
You may find difficulty in securing the frame properly into the console, as the frame might be still popping out alittle. Here's some tricks and tips for your reference.
- Push the two sides (left & right) of the frame inwards so that that clips go underneath the console.
- Push the rear side of the frame inwards so that the clips go underneath the console, and then pull it outwards so that the frame shifts back, allowing the bottom of the frame to have clearance off from the shift guide.
8. Put back the shift knob, tighten the allen nuts, and pull up the shift boot so that the chrome cap can be secured with the shift knob, as shown.











Other resources
1. Part supplier – Hillsideimports
2. Information Source – Vwvortex


Following my successful attempt to remove the
1. First of all, using a torx screw #15 driver, remove the 2 torx screws, which are located at the front end of the shift console, just under the dash console, as shown.

3. Remove the ash-tray component from the shift console. First slide open the ash-tray lid, and remove the ash-tray casing, and it will expose a torx screw at the bottom of the ash-try, as shown on the left. Unscrew the screw, and slowly slide the ash tray out by pushing the ash tray forward alittle before pulling up and away from the shift console.
4. When the ash tray is taken out, unplug the harness from the ash tray lighter, as shown in the diagram on the left
5. With the ash tray removed completely, you will be able to see a metal bracket as shown in the photo on the left. Pull out the left side of the bracket.
6. With all the screws and ash tray removed, you may start wiggle the shift console, pulling it up and backward. 

8. With the shift console taken out finally, the next step is where the real intent of removing the console is about. Flipping the shift console, you will see the gasket attached to the underneath of the console with 4 philip screws, as shown on the left photo. 


Following the removal of my 
2. Next, push the shift gate (the chrome cover) to the right with alittle force, you will be able to see some gap, like that on the right. The shift gate should be firmly secured at this point of time, so alittle force is required to open up the gap.



6. Once the shift gate is loosened completely, just lift up the gate and away from the shift shaft. What remains is the whole shift guide in bare, with the optics that indicates the gear position.



















Changing of automatic shift knob, to certain people in 
2. Pull down the chrome sleeve that covers the shift shaft as shown on the left. This will unlock the gear, and the knob button will be loose.
If you inspect the shift rod closely, you notice that the only movable mechanism is the plastic rod that's contained within the shift rod. When you press the shift knob button (with the stock knob intact), it actually depresses the plastic rod, and mechanically unlock the gear during "P" and "N" position. Hence, one can conclude that for 4-speed automatic transmission vehicle, one can replace its stock shift knob with any universal aftermarket shift knob, since it does not have any tiptronic plate or overdrive mechanism. 
















I must confess, that I am not an audiophile. In fact, my hearing history has never been that good, and it can be vouched from a general hearing test conducted by my primary school, when I was a primary-3 school kid. I failed that test, as I couldn't differentiate between a buzzing sound and a hissing sound (okay, I exaggerated here), and at times had difficulty identify the source of the noise (left or right)! Some doctor says this is a lazy-ear medical problem, all I know is it goes along with my personal character very well (or as a result of my personality), where I am at times stubborn and insistent of my way…
Looking back at the entire dismantling process, I have to say the removal of the door panel is very easy, except for the first step, which can be a PITA! The first step, mother of all steps, is to remove the door handle as shown in the diagram on the left. As I started to pry open the door handle, I notice the inner side of the handle has been abused by the distributors during the servicing & repair trips previously. Nevertheless, the trick is to use a soft flat pryer to insert behind the door handle, as indicated by the red arrow. When the handle is opened slightly by 5-10mm, start moving the pryer to the lower right side of the handle and slowly pry open the entire bottom of the handle. Once you have pryed the bottom of the handle by 0.5inch wide, pull out the handle with a jerk as it is snapped on by 2 clips shown in the diagram below, by the 2 green arrows.





Once the outer side of the handle is removed, the next step is to unscrew 3 torx screws at the bottom of the panel, and 1 philip screw at the right side of the panel, as shown in the diagram on the left. The 2 diagrams below give a closeup view of the torx screw and philips screw position respectively. Use a torx-15 to remove the 3 screws below, and a small philip screw driver to remove the screw, which is located just below the front tweeter speaker, due to the space constraint.





At this point of time, the panel is not completed detached from the door yet, as there are some wirings and cables that is stilled attached to the inner side of the door panel. Unplug the window lifter harness connector, as shown in the diagram on the left. Next, unhook the door lock cable, which is hooked to the door lock assembly, as shown in the diagram below (left). Unclip the retaining clip, and pull the cable forward (towards the front as indicated by the green arrow, and out of the catch as pointed by the red arrow) so

When all these cables and hook are removed, the door panel is now hanging on the top edge of the door with its rubber lining. Lift up the door panel, focusing on the 3 arrows in the diagram on the left, and the door panel is now taken out completely.

Door open light assembly, is made up of various plastic parts, which produce some low frequency rattling noise when it's shaked slighly.
The door unlock handle assembly is secured to the inside of the door panel with four clips and a philips screw. It's secured, but due to the rubbing of the plastic clips and the door assembly's plastic edge, I suspect there could be some rattling created as a result, if the car is rolling on an undulated road.
I notice the retaining clip is loose, that plastic piece might have rattled against the door panel or the hook catch.
While removing the panel, the speaker's rubber cap is loose. While this is not a source of rattingly (rubber is the least suspect in all rattling noise), it could create some distorted noise when the speaking is outputting loud music.
With all these possible faults, I use some OWS liquid spray, which rubberised the sprayed surface to reduce unnecessary abrasion that causes rattling. This is the one of the products I used when I try to eliminate the rattling noise at the console area. This is not the best or ideal rattle elimination product, due to its stickness characteristic (that causes the sprayed area to be sticky while it is wet or lubricated). But it serves its purpose, and hence I have not considered those 3M sponge adhesive tape, which could be used in some of the fixes.








For awhile, I have been getting irritating rattling and squeaky noise from the console and glovebox area whenever the car rolls on the road (yes as long as it rolls!). The dealer solution is they replaced the entire glovebox and console cage, so they have claimed. But the problem persists, and I was told I must gave allowance for the rubbing “movement”, which means I must live with the squeak 99% of the time I am in the car. It sure goes louder as I drive, and for a while, I was at the end of my wits, resorting to slotting a cloth between the left glovebox console and the gear console. Unsightly as it is, I decided to take out the glovebox with alittle adventurous, spray some OWS lubricants and vaseline petroleum jelly, and it works! At least the source is confirmed, whether the lubricant material is lasting, it left to be confirmed. 





